Finishing Details

As our move date approaches and we close out many categories of our home building experience, I thought I would highlight a few examples this month of what is distinctive about a Small Batch Builders house: the details.

We have always loved the traditional appearance of our home. To that end we have tried our best to restore the house without significantly altering its original exterior. One example is that we are using the existing fireplace chimney as a vent for our new range hood. It took some calculating and a bit of luck, but this way we will not have to alter the exterior brick to accommodate our modern kitchen appliances.

On the subject of exteriors, we also had an expert brick mason repoint some of the brick that was damaged on the side of the house from the former screened porch. Hayes found bricks from downtown Norfolk that were about the same era of our existing reclaimed brick exterior. I bet you wouldn’t have noticed if I didn’t tell you!

Before
Entry: Before
Entry: Now

The entry has come a long way. We opened up the downstairs hallway to the lake view and second floor by sacrificing a downstairs bedroom and master closet (don’t worry the new ones are much better). We tore off the carpet and restored the risers and treads. Hayes had to do some creative carpentry to modify existing pieces including custom design of the missing top risers and meticulous fitting to integrate the new balusters. Building code now requires more balusters per stair tread, and the bases are slightly different. The fittings will be stained to match the stair treads and will not be noticeable (unless you remember this blog post). I loved the old monkey tail handrail, so we reproduced it.

Another great element of this house was the old brass door hardware. The handles were really distinctive in their weight and small size. Hayes and I both wanted to salvage them, but with the addition to and modification of the house we now have more doors. We found the closest match at House of Antique Hardware. Each mortise lockset has seven pieces including classic simple round knobs and rosettes. These have all been specially drilled and assembled. They are not an exact match, but we have planned placement of the handles so that they will blend. The old knobs were also polished with gusto to restore the shine.

old and new
old
new

Designing our home has been a labor of love for me, so watching the final details come together has been especially fun. I have particularly been impressed with Hayes in the way he can turn a concept into a reality. I previously mentioned my reliance on Pinterest, so I will highlight two inspiration images here.

I am really pleased with how the master bathroom is coming along. You would never guess how many shiplap options exist in terms of the height of each horizontal piece. We deliberated on this for a while. Hayes also custom made the chair rail moulding, which I just now realized is remarkably similar to the Reeves bathroom. Even the paint colors have turned out to be a pretty close match!

Link: https://deringhall.com/portfolios/morrissey-saypol-interiors-portfolio-interiors-designed-by-morrissey-saypol-interiors-photo-by-1487770559519

I love this powder room from Morrissey Saypol Interiors. I was drawn to the distinctive wall paper paired with the beadboard and elegant vanity. I realize my direction for the powder room vanity was a tall order, but it’s going to be gorgeous! Hayes is hand turning each one of these custom vanity legs out of walnut with a talented friend. Wallpaper, finished vanity and fixtures should be ready to go this month.

Renovating our house has provided the opportunity to problem solve together. As much as we wanted to have the laundry room upstairs, we could not make it work. Instead we devised a way to get the laundry down to the mudroom on the first floor a little easier.

I believe all pursuits in life are best when endeavored with intention. Our house is no exception. When we realized we were going to need more space years ago, I started journaling about what I wanted in our house, for our family, for my life. After all a home is very personal to most people. We wanted a space we could grow into and that could develop with us over time. I wanted to create a warm, comfortable, natural environment that could be both relaxing, centering and inspiring. As a family we value quality and craftsmanship. When choosing between form and function, we choose function every time. Years later, reading over my goals for our home, I am at peace that we have been aligned with that vision that still resonates with me today. I hope you feel the love we have poured into our home when you visit!

welcoming some of our Canadian visitors

All the trimmings

This month has involved lots of trim and tile work. It is fun to see elements of our design start to come to life! Hayes and company have been hard at work casing all of our windows, hanging our doors, installing crown moulding, baseboards and paneling. We have also designed shelving for closets and storage. It’s amazing how many options exist for each category. We have attempted to select classic profiles and traditional finishes to achieve a timeless feel. I’ve also been working on selecting classic, neutral wall paint colors.

It has been impressive to witness the attention to detail that is required at each step. For example, I have never before thought about the effort it takes to set shiplap and layout tile. This month’s blog post will be a photo journal entry of some of our progress to record some of these special details.

window casing and doors
office hall
office bookshelf and closet
crown moulding
unlacquered brass ball bearing hinges
master closet design
custom master closet assembly
double hanging closet walls
master bath December 2018
master bath shiplap install January 2019
master bath shiplap install January 2019
master bath floor heat install February 2019
master bath tile install February 2019
master bath tile with cutout for laundry shoot
master bath tile grouted
powder room beadboard wall paneling
powder room beadboard paneling with cement hex tile install
powder room hex cement tile, terracotta inspired, grouted
Jack and Jill bathroom shower
Jack and Jill bathroom paint selections – Sherwin Willams Sea Salt
house wall color selection – Farrow & Ball Slipper Satin
cabinets are ready for install next week

Let’s Talk Shop

As I write this month’s post, I literally have to brush the sawdust from my sweater. As a point of clarification, this is not because I have crafted any wooden element of our house myself but is instead a direct result of a visit to the woodshop where the magic happens. Hayes is a carpenter by spirit. I think that is why he es muy simpático with many dear woodworking friends including Paul Chadwick, owner of Signature Woodworking in Norfolk.

Paul has generously allowed Hayes to use his expansive woodworking space and is deftly working with his crew to craft a masterpiece for our custom cabinetry and vanities throughout the house. They are doing beautiful work. What is amazing to me is the organization required to coordinate the pieces for all of these cabinets.

They start from rough planks of wood. They measure twice. They cut once. They sand and sand and sand. They sand some more, and then they do it again hundreds of times to accumulate big piles of wood that will eventually fit like legos into the final product of our cabinets.

The only part I can take credit for…and only partially at that…is the cabinet design. Since I have not studied interior design and tend to operate like the Romans (blending the best from different cultures and styles) I rely heavily on Pinterest. In fact, it was such a momentous event in my life several years ago, I actually remember the first time I heard about Pinterest from a colleague in residency. My Pinterest page for this project is extensive, extremely useful and includes the style inspiration for our kitchen and master bathroom.

Our kitchen design is inspired by the Clapham Kitchen by deVOL. The cabinets will be painted maple with Sherwin Williams Wordly Gray and will be shaker style with a small bead detail. deVOL designs some of the most exquisite kitchens in my opinion. We are also borrowing some design details from Pilar Guzmán and Chris Mitchell’s East Hampton home featured in Architectural Digest thanks to suggestion from our good friends at Spruce Home + Design.

Our master bath design is inspired by the Reeves’ master bathroom in Tennessee featured in Country Living. Our master vanity will be walnut, which will contrast nicely with our marble floors that will be laid next week. Hayes is getting ready to start work on the shiplap too. I think I also previously mentioned my excitement about our salvaged clawfoot tub.

While the cabinets are being made, many other things are happening in the house. In fact, our future living room has turned into a temporary woodshop. We are preparing for trim work next week. That means baseboards, window sills and doors start going up! It also means Hayes will start working on shiplap and beadboard in the bathrooms.

Remember these old stairs and carpet? We have now stripped the carpet and Hayes has mended some of the missing components.

Entry: Before
Entry: Now

This brings me to one of my favorite new elements of the month: our wood floors! When we bought the house it was carpeted; however, under the carpet were red oak floors. We pulled the carpet. There were stains. Not all of the hardwood could be salvaged. Plus, we needed new hardwood in the addition and modified rooms of the house. This is where the team from CHP flooring came in and has done a masterful job at matching, blending, sanding and finishing the floors. The only task I had was to pick the stain color. We all agreed that special walnut was the best–especially when considering all of the other planned elements.

Before
During
After
Front Hall: Before
Front Hall: Now
Front Hall: Now

A few miscellaneous items to mention for the month include:

(1) Our first camping trip in the backyard on an unseasonably warm weeknight. We used wood scraps from the floors to make a great bonfire.

(2) The new garage door is in and much improved in every way.

Before
After

(3) Floor heat is in for the tile that will be finished in the coming month.

(4) Precariously positioned pines are down.

(5) Calacatta Quartz and Botticino marble countertops have been selected for templating later this month.

(6) Santa enlisted the help of Signature Woodworking to make the most beautiful train table I have ever seen.

I think that about wraps it up. In summary, we have been busy! We are immensely grateful to our woodworking friends at Signature Woodworking and at CHP flooring. I am looking forward to sharing our progress with you next month. Until then in the immortal words of Bugs Bunny, That’s All Folks!

Changing Seasons

Winter 2017
Spring 2018
Summer 2018
Fall 2018
Winter 2018

As the golden yellow leaves fall from our trees, there is an exciting transformation going on in the inside of our house as well. The walls are up and the heat is on!

Baby it’s cold outside!
Check out the condensation on our windows now that our heat is on!

Our house is finally showing the beginning signs of habitability–a very exciting turn of events!  Now that the heat is on, the floors and trim can start going in/up.  For me this is an exciting time to finalize some major design decisions: namely paint colors, cabinets, countertops and lighting as some of the major points of interest.

We have decided to paint the majority of our house one neutral color for now.  This makes the decision much easier for me! We can always go back and paint rooms through the years.

Hayes is making the painted shaker cabinets and walnut custom vanities with the help of a few dear carpenter friends, so these will naturally be works of fine craftsmanship. I have no concerns in this department.

I am struggling with countertop decisions since I love the timelessness of marble but not its known durability issues.  Since we we lean on the function side of the form/function equation as a family, we will be going with quartz.

On the subject of lighting, I took full advantage of Black Friday deals to order the majority of our fixtures. There were some amazing deals online! My task in this category has also been made substantially easier by our placement of nearly 70 can lights throughout the house.

I thought it would be fun to see the progress of a few of my favorite rooms this month before the detail work begins. I will show a few transformation images of our master bedroom, home office, kitchen, powder room and master bathroom to be continued over the next few months.

Master Bedroom

Before: This is the master bedroom when we bought the house.
Notice the radiator since the house did not have central heat.
Demo: Exterior view
Demo: Out with the old
Framing: Exterior view
Framing: The addition in progress
Future: Master now ready for wood floors and sconces.

Home Office

Before: Unconditioned Attic
Framing: Home Office Addition
Now: Office with wallboard
Future: I am excited about the space for triangular bookshelf 

Kitchen

Before: Living Room
Demo
Framing: Out with the old doors and in with giant Marvin windows
Insulation: Farewell fireplace!
Insulation: Hello efficiency!
Future: We’re ready for the base cabinets, tile backsplash, range, sink and island.

Powder Room

Before: This was the only downstairs bathroom accessed in the downstairs guest bedroom.
Yes it had a few leaks.
Demo: Making way for the new powder room accessible from the new center hall
Framing: New powder room with new window
Insulation: Spray foam walls
Future: Walls are up and now waiting for beadboard paneling, wallpaper and fixtures

Master Bathroom

Before: Originally there was only one full bath in the house upstairs, shared of course
Demo: Full bath and master bedroom
Framing addition
Framing: Calculating the new layout
Framing: New master bathroom
Future: We’re ready for the salvaged clawfoot tub, custom vanity, shiplap and walk-in shower

Hayes will be working on cabinets, vanities and trim for the next month or two.  The hardwood and tile teams will be coming in to help finish our floors.  I can’t wait to see what happens! Until 2019…Happy Holidays from our family to yours!

If These Walls Could Talk

Well the first snow came early this year–inside our house.  That’s what it looks like to me anyway. I think I mentioned that the spray foam insulation was going to encapsulate the house including sealing off the crawl space and attic, so it looks like snow in reverse fell to all the non dependent crevices of our house. 

master bedroom bed wall
bedroom #1 and framing for little kid closet

We have done a lot of planning this month. There are so many considerations before the walls go up: placement of outlets, switches, lights, appliances, mirrors, cabinets, plumbing, venting, oh my!  Things can change, but after this point it will be very inconvenient. For example, Hayes had to drill holes in the exterior brick for the lights outside, so we only want to do this once. I never before considered all of the measurements that go into light placement and the craftsmanship required to ensure that all the fixtures are level.

hardwired sconce placement at master bed
hardwired master bathroom sconce placement
front entrance light selection and placement
making accommodations for the salvaged claw foot tub
Pinterest planning for creating the outdoor shower faucet

We have been simultaneously working on the exterior. More copper flashing and gutters will continue to go up throughout the project.  The exterior trim is up, so now we’re onto the trim painting phase.

Before
Current

We have also done lots of yard work. After consulting with a trusted advisor, we decided the best course of action for all of the shrubs at the entrance to our home was to clear them out and start fresh with planting of indigenous plants in the winter and spring. It turns out that having a wooded, large lot also translates to endless leaf raking in the fall and endless joy for toddlers.

front yard before
front yard now (trim paint in progress)
view from the office

Now that we’ve finished all the interior wall considerations and met the requirements of our inspectors, we can turn the heat on and start on the walls and floors.  We have already started on the showers and will likely have major changes over the course of the month! 

We are thankful to the endless number of people who have helped us, are helping us and will help us make this house our home.  Happy Thanksgiving! 

free child labor
Jack and Jill shower
Jack and Jill floor tile selection

Building a Smart Home

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Our renovation is moving right along into some exciting territory.  This month we have been working on finishing up some exterior elements (the roof and siding), planning and roughing-in plumbing and electrical fixtures and preparing for insulation.  Needless to say, I don’t have many glamorous pictures of tubes, wires and spray foam in the walls.

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In that light, I thought this would be an opportune time to discuss some of the thought that has gone into crafting our home.  A “smart” home can take many forms:

(1) Reduce, reuse and recycle: To start, I look at this renovation in part as a giant recycling project. Rather than clearing a lot or tearing down an old structure for a new build, we decided to improve on something preexisting. This not only gives the house a unique character, but it also cuts down on waste.  We recently learned that the bricks for our exterior were salvaged from an old church in downtown Norfolk when it was originally built in 1950.  There is no need to improve upon something originally crafted with such artistry, and they will last for centuries. Of course the challenge of renovating  is working within the framework of a preexisting structure with sagging beams, irregular measurements and confinement of space.  For instance, we had to sacrifice the operable fireplace in the old living room to make space for the large kitchen and kitchen island that were on the top of my priority list. This will be one of the last photos of our dear fireplace before it gets covered with spray foam and dry wall, which brings me to my next point.

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(2) Energy efficiency: We are going to great lengths to improve upon the energy efficiency of this old house.  First, we are encapsulating the crawl space and attic to drastically reduce the amount of conditioned air sneaking out and unconditioned air sneaking in.  Second, we are using a highly air tight closed cell spray foam insulation, which goes in this week. Here is a nice article about some of the benefits of spray foam online: https://www.retrofoamofmichigan.com/blog/open-vs-closed-cell-foam-insulation 

Previously, there was no central air, which we will be remedying, and the house was on oil heat. We will be changing our heating to natural gas and will be implementing two zones: one upstairs and one downstairs. I cannot pretend to be well versed in the environmental consequences of oil versus natural gas heating, but I at least know that it will be saving us lots of money each winter. The two zones makes a more flexible system to better target heating needs. Converting to geothermal heat was another awesome option but required deep pockets.

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Hot water will be supplied using an on demand tankless water heater. We had one of these in our old house, and it was amazing.  It only heats the water needed, AND there is an endless supply. We are also installing some 70 or so LED can lights throughout the house that will be on dimmers. I understand this is the energy efficient lighting of the future! To round out our environmental efforts, we will have a compost pile in our backyard.

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(3) Technology: I just returned from a trip to Minnesota to visit my company’s headquarters. It was a great trip with fantastic people, an inspiring corporate vision, an overall solidifying experience.  As an added bonus, some of my colleagues are highly technically savvy and introduced me to the exciting concept of home automation.

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What is home automation? Well I am happy you asked! It ranges from a thermostat that automatically turns on and off depending on normal daily routines (Nest now owned by Google is a leader in the field) to a mailbox motion sensor texting when mail has arrived. Lights, music, TVs, coffee makers can be controlled by a voice command anywhere in the house. The garage door will automatically open when my car pulls in the driveway.  The applications are nearly endless, and the field is growing like wildfire!

How does it work?  Well there are many companies that are working to streamline the process. Many of leaders of the pack in innovation are the typical players: Amazon, Google, and Apple.  A home can be outfitted with several different smart devices such as light bulbs, outlets, thermostats, security cameras, etc. that communicate via a common language such as Z-Wave or Zigbee through a Smart Home Hub (Samsung SmartThings, Apple HomeKit, Wink, among others). This way, with a click of a button on your smart phone, or at a set time, a routine can be set to open blinds, turn on/off lights, set the thermostat, and turn on the house alarm at one time.  The options are endless.  If Apple’s Siri, Google Assistant or Amazon’s Alexa are strategically placed, a voice command can activate music to play in certain rooms or display the camera feed from the baby monitor in the nursery.

The possibilities are endless. Our budget is not.  For our initial investment, we are going to start small and build as the home automation field develops. We will strategically place some GE switches and outlets in key areas for maximum use. We are going to try the ecobee4 for our thermostat and place some other Alexa devices around the house for sound and video capabilities. I would love to eventually add smart blinds, security cameras, motion detectors and more! Hayes is skeptical of home automation.  I embrace it.  If you know us, this is not surprising. It will be exciting to see what the future holds.  What do you think?

GE switches

GE outlets

ecobee4

Sonos with Alexa

Echo Dot

Echo Spot

Well that’s all the information I have for you this month. Thanks for checking in!

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External Review

This month we completed framing and are getting close to completing many of the exterior details.  We have added an extra dormer over the garage for symmetry and to allow for more natural interior light.  Hayes has been working to finish the dormers including finalizing framing, placing the windows, laying trim and installing the exterior siding while the roofers have been assembling our shingle roof and the masons have been expertly toothing in reclaimed brick where needed to match the existing exterior finish.

 

We’ve installed Marvin windows throughout the entire house. We tried to keep the same color scheme to respect tradition.  We also went with 6 over 1 windows for the front of the house to maintain a classic look. However, in the back of the house we chose 1 over 1 to take advantage of the lake view. Plus, the back of the house is now a bit more modern, so we felt the choice was appropriate.

 

We’ve torn off the old side porch and added a much larger covered porch to accommodate the second story renovation.  The plan is to eventually screen in the porch for year-round indoor/outdoor living and dining.

 

We chose HardiePlank Lap Siding in prefinished Cobble Stone Cedarmill and PVC AZEK trim for a durable exterior finish. I love the copper flashing Hayes has chosen for a nice functional and polished detail.

 

The new french doors are also Marvin and have been relocated to be in the direct path of the front door for a classic center hall floor plan. The site of the old french doors has been transformed into picture windows that will provide a lovely lake view off of the new kitchen.

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Present

 

Stay tuned…this month we will be working on plumbing, electrical and insulation and then the walls start going up!

Room to Grow

Our grapes are still growing! (And no this is not a metaphor for us having another child, although good try friends.)  We have progressed from the exciting discovery phase to the WOW, this is a lot of work phase.  It’s going to be great though!

Take, for example, our meandering grape vine below.  Look at how this thing is growing! I am excited to grow all of these grapes, but I have a lot to learn.  Does anyone know anything about trimming grapevines or even harvesting grapes? I am envisioning elevating this crazy vine onto some kind of pergola over a french wine table one day. The great thing about our new property is that there is so much room for things to grow and develop–in time.

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In parallel to our growing vine, so much has transpired at our new house this past month. It is not only growing in square footage but also in perceived space. We have put an addition onto the back of the house to expand second floor capacity.  We have also been literally breaking down the walls to transform this traditional house into a more open, modern living space.  The new large picture windows also help. I am not convinced that the pictures do the place justice, but it is going to be awesome! You’ll have to come see for yourself.

The framing is almost finished, so we are able to finally see the 3D version of our architectural plans come to life–also very gratifying.

 

One of the transitions I love about the new version of our house is the openness. Our team has broken down many barriers to make the space feel spacious.  We got rid of the first floor guest bedroom and added it to the second floor.  See the old entry ceiling?  That will now be open to the second floor.  I love it!  We have our visionary friend, Richard, to thank for that idea. Oh yeah, there are also new beautiful Marvin french doors out to the new porch rather than the old window back there in that small guest bedroom.

One of the most exciting changes, in my opinion, will be the transition of the living room to a new, open concept kitchen.  Can you envision it?  I guarantee it will be fun to watch this come together. Unfortunately, we had to exchange the functioning fireplace to make room for the kitchen island I really wanted, but I think it will be worth the sacrifice. Plus, look at those new giant kitchen windows with a lake view!

Here’s a pretty substantial change: the exterior view of our new addition.  We have added onto the second floor to make room for extra bedroom, bathroom and home office space. With the addition, we also expanded our back porch.

 

The old kitchen was small.  There was definitely not enough room for my aforementioned desired kitchen island, so we are going to turn the old kitchen into a nice mudroom off of the attached garage (eventually with cubbies and a large wash sink).

 

AND…last but not least: my new office off of the master bedroom.  It was previously an unconditioned attic with a pitched roof over the garage.  Now that pitched roof has been raised to make room for a conditioned hallway to an office with plenty of overhead space to sit and read X-RAYS.

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There’s a great view from up here! All the beautiful windows are in now.  I will have to take some updated photos for the next post.

We are transitioning teams as we shift from framing to the next phases of roofing, plumbing, electrical and beyond.  We can’t thank this team enough for all of the HARD work and LONG hours they have dedicated to transforming and building the skeleton of our new space.

 

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Baby Steps

Our grapes are growing!

We are moving right along through the not-so-glamorous but oh-so-important process of building a foundation. It’s a lot of hard, dirty work. (Thank you Hayes and crew!)  Here is what has been going on the past few weeks.

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gloomy day for pouring cement

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slab complete…now framing for the addition

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addition in progress

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before

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demo and prep

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cement foundation

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framing

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and more framing

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and more framing

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the foundation of our grapevine

Grape Beginnings

Spring brings constant, welcomed surprises like our very own grapevine!

This is the beginning of a series of blog posts chronicling the process of rehabilitation and discovery of our new home.

Hayes found this special piece of property as he does most things: as a diamond in the rough. It was built in 1950 by a builder for his personal residence, but it had been neglected in recent years. The builder, as we have discovered in these first few months, paid close attention to detail in many ways and was a renaissance man of the rugged variety.  We have learned that our property has served many purposes including a goat farm, a dog kennel, and a fishing camp.  Every day we are enchanted by new discoveries and faced with unexpected challenges. I hope to share a few with you in the coming months.

This post is devoted to those who have been asking, “How’s the build going?”.

As it is with many great things, we must break them down to build them up.  Hayes has fastidiously demolished the interior of our home along with the help of a handful of Herculean men. Next up: setting our new foundation.

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Next up: setting the foundation